Details

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The SA-CR500 is a high-speed, fully automatic industrial workstation designed for the continuous spiral wrapping of wire harnesses and cable bundles. Engineered for the demanding requirements of the automotive, aerospace, and white goods industries, this machine provides a perfectly uniform protective layer across the entire length of a wire loom.

Unlike manual hand-taping, the SA-CR500 features a precision-controlled winding head that ensures a constant overlap percentage (e.g., 50% overlap) and consistent tape tension. This prevents "bundling ripples" and ensures the harness remains flexible yet fully protected against abrasion, heat, and interference.

Core Product Advantages

• Full-Sequence Continuous Taping: Effortlessly handles long wire runs with a synchronized feeding and winding system for a professional, seamless finish.

• Adjustable Overlap Precision: Digital controls allow the operator to set the exact overlap pitch (from 0% to 100%), ensuring the specific level of insulation required by your technical drawings.

• High-Speed Throughput: Significantly reduces the cycle time for long harnesses, allowing one machine to do the work of 4-5 manual operators.

• Constant Tension Mechanism: Prevents the tape from being pulled too tight (which can crush thin wires) or too loose (which can cause unraveling), ensuring long-term durability.

• Versatile Tape Compatibility: Handles a wide range of materials including PVC, cloth (fleece), felt, and aluminum foil tapes without the need for complex tool changes.

• User-Friendly Interface: Features an intuitive control panel for rapid setup of winding speed, tape length, and overlap parameters.

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Technical Specifications

Specification	Details
Model	SA-CR500 (Continuous Series)
Winding Method	Full Automatic Spiral Wrapping
Applicable Wire Dia.	3 mm to 40 mm (Standard Range)
Tape Width	10 mm to 25 mm (Customizable)
Tape Overlap	0% to 100% (Digitally Adjustable)
Winding Speed	200 - 1000 RPM (Variable Speed Control)
Tape Inner Core Dia.	32 mm or 38 mm (Standard)

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Operating Parameters

Parameter	Performance Standard
Power Supply	AC 220V (50-60Hz)
Required Air Pressure	0.4 - 0.6 MPa (Clean, dry air)
Machine Weight	Approx. 65 KG
Dimensions (L x W x H)	600 x 550 x 450 mm

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Regional Sales & Technical Support

We offer localized engineering expertise and a rapid-response service network across Southeast Asia. Our presence in 4 major manufacturing hubs ensures that your automated taping lines stay productive with minimal downtime.

• Malaysia: Regional headquarters and central technical training center.

• Thailand: Expert support for the large-scale automotive harness sector.

• Vietnam: Dedicated technical services for the high-volume electronics industry.

• Philippines: Localized sales, maintenance, and spare parts inventory.

The Distributor Advantage

• Regional Engineering Presence: With teams based in 4 nations, we provide consistent, on-site technical care for your regional factory branches.

• Custom Overlap Calibration: Our engineers will assist in programming the optimal pitch and tension for your specific wire bundle thickness and tape type.

• Local Consumables & Parts: We maintain a steady stock of cutting blades, rubber rollers, and motors at all 4 regional hubs to ensure 24/7 production reliability.